Tuowei Precision offers custom aluminum extrusion for high-performance solutions in precision profiles and components.
At TUOWEI Precision, we provide custom aluminum extrusion services designed for prototypes, low-volume production, and specialized industrial needs. Our team can extrude a wide range of aluminum profiles with complex cross-sections, ensuring each part is tailored to meet unique shapes, designations, and application requirements.
Our advanced manufacturing facilities are equipped with 70 extrusion press lines ranging from 600 tons to 3800 tons, giving us the capacity to handle projects of varying sizes and complexity with accuracy and efficiency. All of our factories are ISO 9001:2015 certified, guaranteeing consistent quality and strict compliance with international manufacturing standards.
At TUOWEI Precision, the aluminum extrusion process begins by heating an aluminum billet and pushing it through a custom-designed die to create profiles with a defined cross-sectional shape. Our process follows a strict and proven production workflow to ensure accuracy, consistency, and performance in every extrusion.
The process starts with die machining, whether solid, hollow, or semi-hollow—followed by billet preheating, typically between 400–500°C. Depending on the alloy and intended application, aluminum can be extruded using direct or indirect methods, in either hot or cold conditions. Once extruded, the profile undergoes controlled cooling, stretching to remove internal stresses, and precise cutting to the required size.
To enhance strength, hardness, and appearance, we also perform aging treatments, advanced surface finishes, and assembly operations when needed. Every extrusion is subject to strict inspection and quality control measures before being securely packaged and delivered
TUOWEI maintains strict extrusion tolerances to ensure precision, consistency, and reliable performance across every custom aluminum profile.
| Feature | Tolerances |
|---|---|
| Profile Dimensions | ±0.10 mm – ±0.50 mm |
| Wall Thickness | ±0.10 mm (≤3 mm walls) / ±0.30 mm (thicker walls) |
| Straightness | 1.0 mm per 1000 mm length |
| Twist | 1.0 mm per 300 mm length |
| Flatness | ±0.15 mm per 25 mm width |
| Cut Length | ±0.50 mm – ±1.0 mm |
| Angular Tolerance | ±0.5° |
Surface finishes for aluminum extrusion enhance durability, corrosion resistance, and appearance while supporting both functional and decorative requirements.
Advantages
Aluminum extrusion offers a unique combination of strength, versatility, and cost efficiency, making it an ideal choice for industries that demand lightweight yet durable solutions.
Applications
Aluminum extrusions are essential across industries due to their exceptional strength-to-weight ratio, versatility, and ability to be tailored for a wide range of structural and functional applications.
What are standard sizes for T-slot framing?
Common T-slot aluminum extrusion sizes include 10×10, 20×20, 30×30, 40×40, 45×45, 50×50, 60×60, 80×80, 100×100, and 160×160 mm.
These profiles are widely used for framing and assembly in windows, doors, and structural construction.
Specific sizes vary by application, so confirm the profile with your drawings.
What kinds of extrusion dies are used for custom aluminum profiles?
Solid dies make simple profiles without internal cavities and are the most cost-effective.
Hollow dies create enclosed sections or tubes using mandrels and more complex manufacturing.
Semi-hollow dies produce partially enclosed sections like C-channels at intermediate complexity and cost.
Is it possible to recycle aluminum extrusions?
Yes, aluminum extrusions are 100% recyclable without any loss of strength or quality.
Recycling reduces manufacturing costs and environmental impact versus producing new aluminum.
Performance stays the same across multiple uses, making extrusions a sustainable option.
Any tips for keeping extrusion production cost-effective?
Design parts with uniform wall thickness and simple, symmetrical profiles to minimize costs.
Avoid deep, narrow channels and excessive slots, and use standard alloys like 6061 or 6063.
Larger quantities and standard tolerances spread tooling costs, and early supplier collaboration catches issues first.
What’s the typical cost for custom aluminum extrusion services?
Cost depends on material, since standard alloys like 6061 and 6063 are more affordable than specialty metals.
Part size, design complexity, tolerances, and finish requirements all move the price.
Order quantity and whether new dies are needed complete the quotation picture.
Do you support prototyping for aluminum extrusion projects?
Yes, Tuowei provides prototyping and small-batch services for aluminum extrusions.
Prototypes test fit and function before full production and verify dimensions, tolerances, and finishes.
Early design adjustments prevent costly changes later in the process.
What wall thickness is generally recommended for custom aluminum extrusions?
Recommended wall thickness for custom aluminum extrusions typically ranges from 1.0 mm to 2.5 mm.
Structural or load-bearing parts usually need 2.0 mm or more for strength and rigidity.
Lightweight or decorative components may be sufficiently strong at around 1.0 mm.
What factors determine wall thickness for custom aluminum extrusions?
Alloy type matters, since softer alloys may need thicker walls while stronger alloys support thinner sections.
Profile design, press capability, and finishing methods like anodizing all affect minimum thickness.
Tighter tolerances may require thicker walls, so thickness is set at design stage balancing strength, weight, and cost.
Are there non-welding frame or gantry options besides aluminum extrusions?
Yes, steel tubing with mechanical connections assembles without welding using corner braces, screws, or clamps.
Mechanical fasteners or adhesives are also viable non-welding options.
Steel offers higher strength but more complex assembly, while aluminum extrusions stay easier and faster to assemble.
What’s the typical tolerance range for custom aluminum extrusions?
Tighter tolerances increase manufacturing costs through precision tooling and extra inspection steps.
Standard tolerances suit most applications and help keep costs down.
At Tuowei, critical dimensions hold within ±0.1 mm and others within ±0.15 mm under ISO 9001-C standards.
What is aluminum extrusion?
Aluminum extrusion is a process that pushes heated aluminum through a shaped die to form profiles.
The extrusion process creates T-slots, frames, heat sinks, and custom profiles in alloys like 6061.
Extruded aluminum parts are light, strong, and easy to finish or assemble.
Can I order custom aluminum extrusions?
Yes, you can order custom aluminum extrusion profiles built to your design.
Profiles include T-slots, frames, and heat sinks with finishes like anodizing.
Send your profile drawings for a custom extrusion quote.
Since the era of rapid prototyping through scalable production, Tuowei Precision helps with your project because of its reliable CNC machining and manufacturing services. Our team collaborates with you to make sure that there is accuracy, consistency, and a smooth execution at all levels.
Begin your project now and start with the first step towards efficient and high quality manufacturing with Tuowei.
Whether you’re creating a small batch of custom parts or scaling up for high-volume production, Tuowei Proto services offer the flexibility you need.
CNC rapid prototype machining is perfect for creating engineering or production prototypes that closely resemble the final product in both appearance and functionality. At Tuowei, we offer instant quotes and fast delivery, providing you with precise, high-quality CNC machined prototypes for your needs.
Low volume CNC machining often acts as a bridge between prototyping and mass production for new and emerging production. With Tuowei, this process becomes easier, more efficient, and cost-effective, allowing you to scale production quickly while maintaining high-quality standards.
CNC production machining is the best solution for producing a thousand parts or more efficiently. Leveraging a diverse selection of materials and automation and multi-axis capabilities, Tuowei delivers high-volume production with tight tolerances, superior dimensional accuracy, high reliability and fast turnaround times.
Keep updated on the real CNC machining, industry trends, and production insights in Tuowei Precision, but is installed to enable you to make better production decisions.
