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Young’s Modulus: Formula, Units and Values for Steel, Aluminum and Titanium

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Tensile test setup used to measure Young's modulus of a steel bar

Young’s modulus (E) measures how stiff a material is when it is pulled or pushed along one axis. It is the ratio of stress to strain in the elastic range: E = σ / ε. A high value means the material stretches very little under load. Structural steel sits around 200 GPa, aluminum alloys around 69 to 72 GPa, and titanium alloys around 105 to 114 GPa, so an aluminum part deflects roughly three times as much as an identical steel part under the same load.

The property is also called the modulus of elasticity, elastic modulus or tensile modulus. All four names refer to the same number.

What Is the Modulus of Elasticity in Simple Terms?

Picture a metal rod hanging from a ceiling with a weight on the end. The rod gets slightly longer. Double the weight and, as long as you stay below the yield point, the stretch doubles too. That straight-line relationship is Hooke’s law, and the slope of that line is the modulus of elasticity.

Two terms do the work here:

  • Stress (σ) is force divided by the cross-sectional area: σ = F / A. Units are pascals (N/m²) or psi.
  • Strain (ε) is the change in length divided by the original length: ε = ΔL / L₀. It has no units.

Because strain is dimensionless, the modulus carries the same units as stress. Engineers almost always quote it in gigapascals (GPa) or in millions of psi (Msi).

Steel, aluminum and titanium bars compared for stiffness

Elastic Modulus Formula and a Worked Example

The full formula combines both definitions:

E = σ / ε = (F × L₀) / (A × ΔL)

Rearranged, it predicts how much a part will stretch: ΔL = (F × L₀) / (A × E).

Worked example. A 6061-T6 aluminum bar is 500 mm long with a 20 mm × 20 mm section (A = 400 mm²). It carries a 10 kN tensile load. Take E = 68.9 GPa (68,900 N/mm²).

  • Stress: 10,000 N ÷ 400 mm² = 25 MPa
  • Strain: 25 ÷ 68,900 = 0.000363
  • Stretch: 0.000363 × 500 mm = 0.18 mm

Swap the bar for carbon steel (E ≈ 200 GPa) and the stretch drops to about 0.06 mm. Same load, same shape, one-third of the deflection. That difference is why a frame that feels rigid in steel can feel springy when redesigned in aluminum without changing its section.

Units and Symbol

The usual symbol is E. Some physics texts write Y, but engineering drawings and standards use E. Common unit conversions:

Unit Equivalent
1 GPa 1,000 MPa = 1,000 N/mm²
1 GPa 145,038 psi ≈ 0.145 Msi
1 Msi (10⁶ psi) 6.895 GPa
29,000 ksi ≈ 200 GPa (common steel design value)

Mixing MPa and GPa is the most frequent arithmetic error we see in hand calculations. Keep everything in N and mm, and use the modulus in N/mm² (MPa).

Young’s Modulus Values for Common Engineering Materials

The table lists typical room-temperature values. Treat them as design starting points, not certified figures. Supplier data sheets and test reports govern for critical parts.

素材 E (GPa) E (Msi)
Carbon steel (A36, 1018, 1045) 200 to 210 29 to 30
ステンレス鋼 304 / 316 190 to 200 27.6 to 29
アルミニウム 6061-T6 68.9 10.0
Aluminum 7075-T6 71.7 10.4
Titanium Grade 2 (CP) about 105 15.2
チタングレード5(Ti-6Al-4V) about 114 16.5
銅 C110 about 115 17
真鍮 C360 about 97 14
Gray cast iron 66 to 157 (grade dependent) 9.6 to 22.8
PEEK (unfilled) about 3.6 0.52
Acetal (POM) about 2.8 to 3.1 0.41 to 0.45
ABS about 2.0 to 2.4 0.29 to 0.35
Nylon 6/6 (dry) about 2.5 to 3.0 0.36 to 0.44

Two patterns stand out. First, the modulus barely changes within an alloy family. All steels sit near 200 GPa whether they are mild or hardened. Second, plastics are 20 to 100 times less stiff than metals, which matters far more for deflection than their lower strength.

Historic reference data on these values comes from sources such as the NBS Circular 447, Mechanical Properties of Metals and Alloys (NIST).

Does a Higher Elastic Modulus Mean a Stronger Material?

No. This is the most common misunderstanding about the property.

Stiffness and strength are different things. The modulus describes how much a part deflects under load. 降伏強度 describes how much load it can take before it bends permanently. Heat treating 4140 steel can more than double its yield strength, yet the modulus stays at roughly 205 GPa. Likewise, 7075-T6 aluminum is much stronger than 6061-T6, but the two have almost the same stiffness.

In practice this means you cannot fix a part that flexes too much by switching to a stronger grade of the same metal. You fix it by adding material where it counts (a deeper section, ribs, a larger diameter) or by moving to a stiffer material family. Our guide to choosing the best aluminum alloy for CNC machining covers this trade-off for aluminum grades.

How E Relates to Shear Modulus and Poisson’s Ratio

For isotropic materials, three elastic constants are linked:

G = E / [2(1 + ν)]

Here G is the shear modulus and ν is ポアソン比. For steel, with E ≈ 200 GPa and ν ≈ 0.29, G works out to roughly 78 GPa. If you know any two values, you can calculate the third. We cover shear behavior in detail in our article on shear modulus and material rigidity.

How Is the Modulus of Elasticity Measured?

The standard method for structural materials is ASTM E111, Standard Test Method for Young’s Modulus, Tangent Modulus, and Chord Modulus. A specimen is loaded in tension or compression while an extensometer records strain, and E is taken from the slope of the straight part of the stress-strain curve.

Two details from that standard trip people up:

  • A material can have a different modulus in tension and in compression, so the value should come from the load mode the part will actually see.
  • Many plastics have no clean straight section. For those, tangent or chord modulus over a stated stress range is reported instead.

Non-destructive options also exist. Ultrasonic and resonance methods measure how fast sound travels through the material and calculate E from density, which suits finished parts and ceramics.

What Changes a Material’s Stiffness?

Less than most people expect, for metals at least. Alloying, cold work and heat treatment shift it by only a few percent. The factors that do matter:

  • Temperature. Stiffness falls as temperature rises. Steel loses a noticeable share of its room-temperature modulus by 500 °C, which matters for hot tooling and exhaust parts.
  • Direction. Rolled plate, extrusions and 3D printed parts can differ by direction. Fiber-reinforced plastics can vary by a factor of ten between fiber and cross-fiber directions.
  • Porosity. Castings and sintered parts with voids are less stiff than wrought stock of the same alloy.
  • Moisture in plastics. Nylon absorbs water and becomes noticeably less stiff than its dry data-sheet value.

Where the Modulus of Elasticity Matters in CNC Machined Parts

Stiffness shows up in machining as well as in service. Low-modulus materials push away from the cutter, so thin aluminum walls and long plastic features chatter and spring back. On a 1 mm aluminum rib, deflection during finishing can exceed a ±0.02 mm tolerance unless the toolpath uses light, multiple passes or the part is supported. Plastics like POM and PEEK need similar care.

A practical warning: designers sometimes switch a steel bracket to aluminum to save weight and keep the same thickness. Weight drops by about two-thirds, but deflection triples, and the part fails stiffness checks it used to pass. Run a deflection estimate with the new modulus before releasing the drawing.

If you are weighing metals for a part, our CNC加工サービス team can review stiffness and machinability before quoting, and the materials page lists every grade we stock.

よくある質問

Is the modulus symbol E or Y?

Engineering standards, drawings and design codes use E, which comes from “elasticity.” Some physics textbooks use Y instead. Both symbols refer to the same property: the ratio of tensile or compressive stress to strain in the elastic range. Use E in engineering calculations to match material data sheets.

What are the units of elastic modulus?

Elastic modulus has the same units as stress because strain has no units. The SI unit is the pascal, but values are usually given in gigapascals (GPa). In US customary units, it is quoted in psi or Msi. One GPa equals about 145,000 psi, and steel is close to 29 Msi.

What is the modulus of elasticity of steel and aluminum?

Carbon and low-alloy steels are about 200 to 210 GPa (29 to 30 Msi). Common aluminum alloys such as 6061-T6 and 7075-T6 are about 69 to 72 GPa (10 to 10.4 Msi). Steel is therefore close to three times stiffer, so aluminum parts need larger sections to match its deflection.

Which metal is the stiffest?

Among engineering metals, tungsten is one of the stiffest, at roughly 400 GPa, about twice the stiffness of steel. Molybdenum is also high, at around 330 GPa. These metals are used where deflection must be minimal. They are dense, costly and harder to machine than steel, so they are chosen only when stiffness justifies it.

How do you calculate the modulus of elasticity?

Divide stress by strain within the elastic range. Measure the force and divide it by the cross-sectional area to get stress, then divide the change in length by the original length to get strain. In formula form, E = (F × L₀) / (A × ΔL). Testing to ASTM E111 gives reliable values.

Using Young’s Modulus to Choose Materials and Predict Deflection

The modulus of elasticity tells you how much a part will deflect, not how much load it can survive. Use it to compare material families, predict stretch and bending, and check whether a lighter material will still meet stiffness targets. Pair it with yield strength for the full picture.

Have a design where stiffness is critical? Send your drawing for a free instant quote and our engineers will flag material or geometry risks before machining starts. Learn more about 卓偉精密 and the industries we support.

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