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金属曲げ加工サービス

Expert sheet metal bending solutions for high-quality prototypes and production components. From simple bends to complex formed parts, Tuowei delivers precise metal bending services with rapid DFM review and exceptional turnaround times.

Two bent sheet metal angle brackets with drilled mounting holes, galvanized steel finish
Sheet metal strip bent into a wavy profile between a press brake punch and V-die blocks

メタルベンディングとは?

Metal bending is a core metal fabrication process that reshapes flat sheet metal into precise angles and curves by applying mechanical force, without cutting material away or changing its thickness. It is the forming step that turns a flat, laser cut blank into a functional three-dimensional part. At Tuowei Precision, our metal bending service covers everything from simple 90-degree flanges to complex multi-bend components, using advanced electric and hydraulic press brakes that deliver superior accuracy and consistent results, even on parts with tight tolerances. We bend metal in aluminum, stainless steel, carbon steel, copper, and galvanized steel, and every project includes comprehensive post-processing, so your bent parts arrive formed, finished, and ready for immediate use. Bending is one stage of our complete 板金加工 service — most parts start as blanks from our laser cutting services (or plasma cutting for very thick plate) before they reach the press brake.

Close-up of a press brake punch pressing a metal sheet into a V-die to form a bend

金属曲げの仕組み

A press brake machine forms sheet metal between a punch and a die. The flat sheet is positioned against a CNC (computer numerical control) backgauge, the punch descends, and the metal is pressed into the die opening until it takes the target bend angle. Because the deformation is controlled and repeatable, a CNC press brake holds the same angle across a single prototype or a full production run. Tuowei’s press brakes are hydraulic press and electric models, programmed directly from your CAD (computer-aided design) file for fast setup and minimal variation.

Bending Methods We Use

  • Air bending: The punch presses the sheet into a V-die without bottoming out, so one tool set produces many bend angles. It is the most flexible and common method in modern sheet metal bending.
  • Bottoming: The sheet is pressed firmly into the die to set a precise angle with less springback — ideal when a specification calls for exact, repeatable angles.
  • Coining: High tonnage stamps the bend radius into the material, virtually eliminating springback for the tightest angle control.
  • Roll bending and plate rolling: Curved metal profiles, cylinders, and cone shapes are formed progressively between rollers rather than on the press brake.

Unlike tube bending, which forms hollow sections around a mandrel, or pipe bending for fluid lines, sheet metal bending folds flat parts — but the engineering principles are shared. Three factors decide whether a bent part meets its specification: the bend radius (typically at least equal to the material thickness to avoid cracking), the bend allowance and K-factor (which calculate the flat pattern length so the finished component lands on dimension), and springback (the metal’s tendency to relax after forming, which our operators compensate for by overbending slightly). Controlling these factors is how we prevent distortion and deformation, and how flat parts become accurate finished components. The best metal bending results start with a correct flat pattern: send us your CAD file or DXF and our engineers will check every bend before production.

Operator bending a stainless steel sheet on a CNC press brake

金属曲げ能力

Tuowei provides precision bending capabilities that combine advanced machinery, strict quality standards, and final inspection to handle a wide range of metal types, part sizes, and production volumes — for quality metal bending results from prototypes to large-scale production runs.

特徴 説明
最大部品サイズ 1.5 m × 1.5 m
金属の曲げ力 最大1000トン
曲げ線の長さ 最大7200mm
曲げ厚さ 60mmまで
一般公差 ISO 2768に基づく。曲げ~端/穴、単一面:±0.254mm(±0.010インチ)
曲げ半径 材料の厚さに等しい
曲げ角度 ±1°
ベンド切断エリア 4000mmまで
リードタイム 5日以上

Working outside this specification range? Talk to our team. As a full-service fabricator, our metal fabrication services cover the processes around bending too, and parts that need machined features move straight into our 5-axis CNC machining shop — we will tell you honestly if a part is better made another way.

金属曲げの表面仕上げ

Surface finishes for bent metal parts enhance strength, durability, and appearance, making them suitable for both functional and aesthetic applications. Finishing is usually applied after forming, so the coating stays intact through the bend. Popular options from our surface finishing services を含む:

As-Formed (Standard)
Metal bearing housing with a central bore, covered in visible circular tool marks in its as-machined finish

The natural finish straight off the press brake, ideal for functional applications where a decorative finish is not critical.

ビーズブラスト
Machined metal plate with a uniform matte bead-blasted finish, showing countersunk holes and a forked cutout

Propels media such as glass beads at the surface to create a smooth, uniform matte finish.

パウダーコーティング
Close-up of a metal part with a textured deep blue powder-coated finish and a raised circular boss with a hole

A durable coating offering excellent resistance to wear, corrosion, and UV exposure, available in a wide range of colors.

ブラッシング
Close-up of a metal bearing housing flange with fine directional brush lines, showing a brushed finish

Applies a linear, uniform grain texture, creating a satin-like finish.

研磨
Macro close-up of a mirror-polished metal corner with a smooth reflective polished finish

光沢のある鏡のような表面を実現し、部品の外観品質を向上させる。.

ブラックオキサイド
Black CNC-machined metal bracket with triangular pockets and drilled holes, showing a matte black oxide finish

Ideal for steel components, this dark, matte finish provides mild corrosion resistance while maintaining a quality appearance.

メリット

曲げ加工の利点

Metal bending offers significant benefits, making it a critical metal forming process across many industries:

アプリケーション

金属曲げ部品の用途

Bent metal components are versatile, transforming flat metal sheets into functional, durable parts for a wide range of uses:

よくある質問

Metal Bending FAQ

よくある質問

Metal Bending FAQ

  • How much does a metal bending service cost?

    Cost depends on the material and thickness, the number and complexity of bends, tolerances, finishing, and quantity. Because bending needs no dedicated tooling beyond standard punch and die sets, it is one of the most economical forming methods — and per-part cost falls quickly with volume. Upload your design for a free quote with DFM review within 1 day.

  • What tolerances can sheet metal bending hold?

    Our standard bending tolerances follow ISO 2768: bend angles hold ±1 degree, and bend-to-edge or bend-to-hole dimensions hold ±0.254 mm (±0.010 in.) on a single surface. Tighter tolerances are available on many geometries — share your specification and we will confirm what is achievable before production.

  • What types of metal can be bent?

    We bend aluminum, stainless steel, carbon steel, copper, and galvanized steel sheet and plate. From thin-gauge aluminum enclosures to heavy steel bending work, material hardness and ductility decide the minimum bend radius: softer alloys form tighter radii, while harder grades need a larger radius to avoid cracking. Our capabilities cover thicknesses up to 60 mm and bending forces up to 1,000 tons.

  • What design files do you need for a bending quote?

    Send a 3D CAD file (STEP is preferred) or a DXF flat pattern with bend lines, material, thickness, and finish called out. If your design does not yet account for bend allowance and K-factor, our engineers will develop the flat pattern for you during the free DFM review.

  • How fast can bent parts be delivered?

    Standard lead times start at 5 days, and many prototype orders ship in as fast as 3–5 days depending on complexity and finishing. Because cutting, bending, and finishing happen in-house, your parts avoid the delays of moving between separate metal services and suppliers.

次なるものを一緒に作ろう

TUOWEIとともにビジョンを描く

ラピッドプロトタイピングからスケーラブル生産の時代になって以来、Tuowei Precisionは信頼性の高いCNC機械加工と製造サービスにより、お客様のプロジェクトを支援します。私たちのチームは、すべてのレベルで精度、一貫性、スムーズな実行があることを確認するためにあなたと協力します。.

今すぐプロジェクトを開始し、Tuoweiで効率的で高品質な製造への第一歩を踏み出しましょう。.

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トゥオウェイ・プロトのソリューション

カスタムパーツの少量生産から大量生産まで、Tuowei Protoサービスは柔軟な対応が可能です。

CNC machining spindle with a ball nose end mill finishing a contoured wave-profiled metal part
ラピッドプロトタイピング

CNCラピッドプロトタイプ加工は、外観と機能性の両方で最終製品に酷似したエンジニアリングまたは生産プロトタイプを作成するのに最適です。Tuoweiでは、即座の見積もりと迅速な配達を提供し、お客様のニーズに合った正確で高品質のCNC機械加工プロトタイプを提供します。

CNC milling spindle machining a wave-profiled metal workpiece in a fixture, coolant line alongside and chips on the table
少量生産

少量生産のCNC加工は、多くの場合、新製品や新興製品の試作と大量生産の橋渡しの役割を果たします。Tuoweiを使用することで、このプロセスがより簡単に、より効率的に、そしてコスト効率よくなり、高品質な基準を維持しながら迅速に生産規模を拡大することができます。

CNC milling spindle machining an aluminum housing on the machine table
最終用途 生産

CNC生産加工は、千個以上の部品を効率的に生産するための最適なソリューションです。Tuoweiは、多様な材料と自動化、多軸機能を活用し、厳しい公差、優れた寸法精度、高い信頼性、迅速な納期で大量生産を実現します。

インサイト&イノベーション

Tuowei精密の実際のCNC加工、業界動向、生産洞察力を常に更新しますが、より良い生産の意思決定を行うことができるようにインストールされています。.