5軸CNC加工

TUOWEI Precision  offers advanced 5-axis CNC machining for high-precision parts with complex geometries. Whether it’s intricate prototypes or large production runs, we ensure precision and efficiency.

High-speed 5-axis CNC machining center cutting precision molds- Tuowei Precision
What is 5-Axis Machining?

5-axis CNC machining represents the pinnacle of advanced manufacturing. This process allows the cutting tool to move simultaneously across five axes, enabling the creation of highly complex and precise geometries in a single setup. By reducing the need for multiple fixtures, it ensures greater efficiency, accuracy, and surface quality. Industries such as aerospace, automotive, robotics, and medical devices depend on 5-axis machining to produce intricate components that demand uncompromising precision.

ラピッドプロトタイピングプロジェクトのための高度な5軸CNC加工- Tuowei Precision
State-of-the-Art 5-Axis CNC Machining Services

TUOWEI Precision operates a state-of-the-art fleet of advanced 5-axis machining centers, including both horizontal and vertical configurations. This capability allows us to manage everything from complex prototypes to large-scale production with exceptional accuracy and efficiency. Our skilled team and cutting-edge equipment ensure precise, reliable results across industries such as aerospace, automotive, medical, and electronics.
Looking for custom 5-axis CNC machining solutions? TUOWEI precision delivers strong, durable, and highly accurate parts in a wide range of shapes and sizes. Contact us today for a free quote and experience machining excellence tailored to your project needs

ISO-certified 5-axis CNC machining ensuring accuracy and repeatability- Tuowei Precision

5-Axis CNC Machining Excellence at TUOWEI Precision

TUOWEI Precision delivers advanced 5-axis CNC machining for complex, high-accuracy components, supported by our ISO 9001 certification. We ensure tight tolerances, superior dimensional stability, and reliable precision for every project.

特徴 詳細
最大部品サイズ 4000 × 1500 × 600 mm
Minimum Part Size 5 × 5 × 5 mm
General Tolerances ±0.002 mm
リードタイム 2–3 days for standard operations; up to 2 weeks for complex projects

Design Guidelines for 5-Axis CNC Machining

At TUOWEI Precision, our 5-axis CNC machining design guidelines guarantee efficient, accurate, and structurally sound parts across a variety of applications.

特徴 推奨サイズ
Maximum Feature Size Ensure part dimensions are optimized for precision and structural integrity.
Minimum Feature Size Minimum feature size: 0.5 mm in width or depth for structural integrity.
Linear Dimensions Precision tolerance within ±0.005 mm for accuracy across the machined part.
Hole Diameters (not reamed) Holes can be machined with diameters from 1 mm to 40 mm without reaming.
Shaft Diameters Shaft diameters range from 2 mm to 300 mm, considering tool access and torque.

Surface Finishes For 5 Axis CNC Machining

Here are some surface finishing techniques that are commonly used to enhance the quality and performance of the machined parts:

研磨

 Polishing smooths the surface, providing a high-gloss finish that improves both appearance and resistance to wear.

陽極酸化処理

This process adds a protective oxide layer to metal surfaces, increasing corrosion resistance and enhancing aesthetic appeal.

ビーズブラスト

Bead blasting involves spraying fine beads onto the surface to create a smooth, matte finish with a uniform texture.

電気めっき

Electroplating adds a thin metal coating to a surface, offering enhanced corrosion resistance, wear protection, and improved conductivity.

Lapping

Lapping is a precision process that improves surface flatness and smoothness, reducing surface roughness for high-tolerance applications.

ショットピーニング

Shot peening involves bombarding the surface with small spherical media, improving fatigue resistance and reducing stress concentrations.

Materials for 5 Axis CNC Machining

TUOWEIは、迅速な試作と耐久性に優れた高性能部品を提供することで、エンジニアや大手メーカーから信頼を得ています。プロトタイピングであれ、本格的な生産であれ、当社の豊富な材料セレクションは、あらゆるCNC機械加工プロジェクトの精度、強度、信頼性を保証します。.

アルミニウム 5052
アルミニウム 7075 & 7075-T6
アルミニウム 6063-T5
アルミニウム 7050-T7451
アルミニウム MIC-6
アルミニウム 6061-T6
アルミニウム 2024-T3

真鍮 C360
ブラス260
C932 M07 ベアリング・ブロンズ

H59

H60

ABS

アセタール[デルリン]

アクリル、G-10ガロライト

ナイロン6/6

PEEK、ポリカーボネート

PTFE【テフロン

ポリプロピレン

超高分子量ポリエチレン

合金鋼 4130

合金鋼 4140

ASTM A36、ステンレス鋼 15-5

ステンレス・スチール 17-4

ステンレス・スチール18-8

ステンレス・スチール303

ステンレス鋼304

ステンレス鋼 316/316L

ステンレス鋼 416, ステンレス鋼 420

スチール 1018

スチールA36


チタン・グレード2

チタン 6Al-4V

亜鉛シート合金 500

Tuowei PrecisionのCNCフライス加工サービスでは、高度な機械に投資するだけではありません。完璧な精度の保証、厳格なスケジュールへのコミットメント、そしてお客様のニーズを満たすために献身する熟練した専門家の専門知識を得ることができます。

当社をお選びください

なぜ
/01

高品質部品

TuoweiプレシジョンのISO認定CNC機械加工は、卓越した精度と品質を保証します。すべての部品は、各段階で厳格な品質管理を行い、完璧なフィット感と完璧なパフォーマンスを実現するために作られています。

/02
迅速なターンアラウンド

Tuowei Precisionでスケジュールを守りましょう。当社の最新鋭の設備と現地のワークショップは、お客様の厳しい納期を満たす迅速な生産を実現します。

/03
専門技術サポート

包括的なCNC加工サポートは、当社のチームにお任せください。当社のエキスパートが設計効率を最適化し、すべての工程で最高品質の結果をお約束します。

Simultaneous 5-Axis vs. 3+2 Axis CNC Machining

Simultaneous 5-Axis Machining

At TUOWEI Precision, our simultaneous 5-axis machining provides fast, efficient, and continuous cutting with exceptional surface quality. Using advanced machining centers, all five axes move together without interruption, ensuring seamless transitions and superior accuracy for even the most complex geometries.

3+2 Axis Machining

Our 3+2 axis machining offers a cost-effective solution for parts requiring multiple orientations. The workpiece is fixed at specific angles, allowing traditional 3-axis machining to achieve complex shapes. With shorter, more rigid tools, this method enhances dimensional stability and delivers tight tolerances while reducing cycle times.

Trunnion-Style vs. Swivel-Rotate-Style 5-Axis Machining

Trunnion-Style Machining Centers

Featuring a fixed table with a spindle that moves and rotates on two axes, trunnion-style machines excel in handling large or heavy workpieces. The stable table support allows precise machining from multiple angles in a single setup, making it efficient for complex, large-scale parts.

Swivel-Rotate-Style Machining

In this configuration, the workpiece is mounted on a rotating and tilting table, while the spindle stays fixed. This setup is ideal for smaller or more delicate parts, offering excellent accessibility and precision. Swivel-rotate machines are perfect for intricate geometries that demand accuracy and high-quality finishes.

メリット

Advantages of 5-Axis CNC Machining at TUOWEI

5-axis CNC machining provides major benefits compared to traditional 3-axis methods, making it the preferred solution for precision-driven and complex projects.

アプリケーション

Applications of 5-Axis CNC Machining at TUOWEI

5-axis CNC machining is widely valued for its versatility, enabling the production of complex, high-precision parts across diverse industries.

次なるものを一緒に作ろう

TUOWEIとともにビジョンを描く

ラピッドプロトタイピングからスケーラブル生産の時代になって以来、Tuowei Precisionは信頼性の高いCNC機械加工と製造サービスにより、お客様のプロジェクトを支援します。私たちのチームは、すべてのレベルで精度、一貫性、スムーズな実行があることを確認するためにあなたと協力します。.

今すぐプロジェクトを開始し、Tuoweiで効率的で高品質な製造への第一歩を踏み出しましょう。.

お問い合わせ
12時間以内の迅速な対応を保証
🔐 すべてのアップロードは安全かつ機密です。

How Does the 5-Axis CNC Machining Process Work at TUOWEI?

The 5-axis CNC machining process is a seamless blend of advanced technology and expert craftsmanship, transforming complex designs into high-precision components with efficiency and accuracy. 

Here’re the steps that make this process possible.

Design Review and Planning

Every project starts with a detailed review of CAD files and technical requirements. Our engineers analyze geometry, tolerances, and potential challenges, providing Design for Manufacturability (DFM) recommendations to optimize both quality and cost.

Material Selection and Toolpath 

We help clients choose from 40+ engineering-grade metals, plastics, and composites based on application needs. Using advanced CAM software like hyperMILL and Mastercam, we generate optimized multi-axis toolpaths for speed, precision, and surface finish.

Machine Setup and Calibration

The selected workpiece is securely mounted, tooling is installed, and all five axes are precisely calibrated. Our machines use automated probing systems to achieve micron-level accuracy before cutting begins.

Precision Machining Operations

All five axes move simultaneously, allowing us to create complex shapes in a single setup. With spindle speeds up to 30,000 RPM and tolerances as tight as ±0.002 mm, TUOWEI Precision delivers high-accuracy parts while reducing cycle time by up to 50%.

Inspection, Finishing, and Delivery

Each part undergoes 100% dimensional inspection using Zeiss CMM systems to ensure specifications are met. If required, we apply finishing treatments like anodizing or polishing before securely packaging and delivering the parts worldwide.

The Future of 5-Axis CNC Machining

The manufacturing landscape is evolving rapidly, and 5-axis CNC machining is at the center of this transformation. As industries push for higher precision, shorter lead times, and more complex designs, this technology is expected to become even more advanced, accessible, and automated.

Integration with AI and Machine Learning

In the coming years, AI-powered algorithms will optimize toolpaths in real time, predicting and preventing tool wear before it impacts production. This predictive maintenance can reduce downtime by up to 25% and extend tool life significantly, cutting costs and improving efficiency.

Enhanced Automation with Robotics

Robotic arms integrated with 5-axis CNC machines will enable true lights-out manufacturing, operating 24/7 without human intervention. This will be especially valuable for high-volume production where consistent quality and speed are critical.

Greater Accessibility for Small Manufacturers

While high-end 5-axis machines have traditionally been cost-prohibitive, advancements in compact, hybrid, and modular designs will make them more affordable. This democratization of technology will enable smaller manufacturers to compete in precision markets.

Integration with Industry 4.0 and IoT

By connecting CNC machines to smart factory networks, manufacturers will gain instant access to performance data, production metrics, and predictive analytics. This level of visibility can improve decision-making, quality control, and operational efficiency across the board.

トゥオウェイ・プロトのソリューション

カスタムパーツの少量生産から大量生産まで、Tuowei Protoサービスは柔軟な対応が可能です。

ラピッドプロトタイピング

CNCラピッドプロトタイプ加工は、外観と機能性の両方で最終製品に酷似したエンジニアリングまたは生産プロトタイプを作成するのに最適です。Tuoweiでは、即座の見積もりと迅速な配達を提供し、お客様のニーズに合った正確で高品質のCNC機械加工プロトタイプを提供します。

少量生産

少量生産のCNC加工は、多くの場合、新製品や新興製品の試作と大量生産の橋渡しの役割を果たします。Tuoweiを使用することで、このプロセスがより簡単に、より効率的に、そしてコスト効率よくなり、高品質な基準を維持しながら迅速に生産規模を拡大することができます。

最終用途 生産

CNC生産加工は、千個以上の部品を効率的に生産するための最適なソリューションです。Tuoweiは、多様な材料と自動化、多軸機能を活用し、厳しい公差、優れた寸法精度、高い信頼性、迅速な納期で大量生産を実現します。

インサイト&イノベーション

Tuowei精密の実際のCNC加工、業界動向、生産洞察力を常に更新しますが、より良い生産の意思決定を行うことができるようにインストールされています。.

よくある質問

5軸CNC加工

  • What tolerance can TUOWEI achieve with 5-axis CNC machining?

    Our advanced 5-axis CNC machines achieve tolerances tighter than ±0.001 inches, depending on material and part complexity. Combined with strict GD&T compliance and rigorous inspection processes, TUOWEI ensures your components meet the highest standards of precision, consistency, and quality.
     

  • When should I choose 5-axis CNC machining?

    Choose TUOWEI’s 5-axis CNC machining for parts with complex geometries, intricate details, or high-precision requirements. This method is perfect when machining multiple sides in a single setup or when angled tool access is essential. Industries like aerospace, automotive, and medical benefit greatly from this approach, thanks to its ability to shorten lead times and improve surface quality while maintaining tight tolerances.

  • How much does TUOWEI’s 5-axis milling service cost?

    The cost of 5-axis CNC machining depends on part complexity, material type, and required precision. Typical pricing ranges from $75 to $250 per hour. While the hourly rate may be higher than traditional machining, 5-axis milling often lowers overall costs by reducing setups and production time. For an accurate quote, simply share your drawings and material requirements with TUOWEI.

  • Can 5-axis machining deliver tight tolerances?

    Yes. TUOWEI’s 5-axis CNC machining achieves exceptionally tight tolerances, often within ±0.005 mm. Because the process allows access to five sides of a part in a single setup, errors from repositioning are minimized. Simultaneous movement along all axes ensures precise tool paths, making it ideal for complex geometries that demand extreme accuracy.
     

お問い合わせ
12時間以内の迅速な対応を保証
🔐 すべてのアップロードは安全かつ機密です。